Polaris Service Maintanence Schedule

10 - 50 HOUR MAINTENANCE INTERVAL
ITEMMAINTENANCE INTERVAL
(WHICHEVER COMES FIRST) 
REMARKS
HRSCALENDARMILES (KM)
▶ ■Brake Pad Wear10 HMonthly100 (160)Inspect periodically
 Battery25 HMonthly200 (320)Check terminals; clean; test
 Fuel System25 HMonthly200 (320)Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion
Demand Drive Fluid 
(Extreme Use) 
25 H1 M-Change fluid every 25 hours if ADC is subjected to extreme use
Front Gearcase Lubricant
(Demand Drive Fluid) 
25 H1 M-Initial fluid level inspection; add lubricant if needed
Transmission Lubricant
(AGL Gearcase Lubricant) 
25 H1 M-Initial fluid level inspection; add lubricant if needed
▶ EEngine Oil & Filter Change
(Break-In Period) 
25 H-250 (400)Perform a break-in oil and filter change at 25 hours or one month; perform every 100 hours or 6 months thereafter
General Lubrication50 H3 M500 (800)Lubricate all grease fittings, pivots, etc.
 Shift Cable / Linkage50 H6 M500 (800)Inspect, lubricate, adjust
Steering50 H6 M500 (800)Lubricate
Front / Rear Suspension50 H6 M500 (800)Lubricate









50 - 500 HOUR MAINTENANCE INTERVAL
ITEMMAINTENANCE INTERVAL
(WHICHEVER COMES FIRST) 
REMARKS
HRSCALENDARMILES (KM)
■ EThrottle Pedal50 H6 M500 (800)Inspect for free movement; replace pedal assembly if needed
EAir Intake Ducts / Adapters50 H6 M500 (800)Inspect ducts for proper sealing/air leaks
 Drive Belt50 H6 M500 (800)Inspect; replace as needed
 Cooling System50 H6 M500 (800)Inspect coolant strength seasonally; pressure test system yearly
Radiator50 H6 M500 (800)Inspect; clean external surfaces
Oil Lines, fasteners50 H6 M500 (800)Inspect for leaks and loose fittings
▶ EEngine Oil and Filter Change100 H6 M1000 (1600)Replace oil and filter during engine oil change
Front Gearcase Lubricant
(Demand Drive Fluid) 
100 H12 M1000 (1600)Change lubricant
Transmission Lubricant
(AGL Gearcase Lubricant) 
100 H12 M1000 (1600)Change lubricant
■ EFuel System100 H12 M1000 (1600)Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines/rail, and fuel pump; replace lines every two years
Cooling Hoses100 H12 M1000 (1600)Inspect for leaks
Engine Mounts100 H12 M1000 (1600)Inspect, torque to specification
 Exhaust Silencer / Pipe100 H12 M1000 (1600)Inspect
 Drive Shafts100 H12 M1000 (1600)Remove and grease
■ ESpark Plug100 H12 M1000 (1600)Inspect; replace as needed
Wiring100 H12 M1000 (1600)Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc.
Clutches (Drive and Driven)100 H12 M1000 (1600)Inspect; clean; replace worn parts
Wheel Bearings100 H12 M1000 (1600)Inspect; replace as needed
 Ratcheting Cam Chain Tensioner200 H-2000 (3200)Check; replace as needed
Brake Fluid200 H24 M2000 (3200)Change every two years (DOT 4)
 Suspension Bushings250 H24 M2000 (3200)Inspect; replace if necessary
 Spark Arrestor300 H36 M3000 (4800)Clean out
■ ESpark Plug Replacement500 H36 M5000 (8000)Replace; torque to specification
■ EValve Clearance500 H-5000 (8000)Inspect; adjust as needed
Coolant-60 M-Replace coolant
Toe Adjustment-Inspect periodically; adjust when parts are replaced
 Headlight Aim-Adjust as needed


ITEMLUBE REC.METHODFREQUENCY*
Brake FluidPolaris DOT 4 Brake FluidMaintain fluid level between “MAX and “MIN” lines on the master cylinder reservoir Check level during pre-ride inspection; change fluid every two years
Front GearcasePolaris Demand DriveAdd lubricant until it is visible at the fill hole threads
≈ 7.5 oz. (222 mL) 
Initial level check at 25 hours or 1 month; Change lubricant at 100 hours or every 12 months, whichever comes first
TransmissionPolaris AGLAdd lubricant until it is visible at the fill hole threads 
* More often under severe use, such as operation in water or under severe loads.


GREASE LUBRICATION POINTS

There are grease fittings at each A-arm pivot point, each rear stabilizer bar bushing, and on the propshaft yoke. Apply grease until all traces of water have been purged out at each of these areas.
 ITEMMETHODRECOMMENDED LUBEFREQUENCY

A-arm Pivot BushingsGrease all fittings on each side of the vehicle

Grease the fitting
(3 pumps maximum)  

Polaris All Season GreaseGrease fittings every 500 miles (800 km); Grease before long periods of storage, and after thoroughly washing or submerging the vehicle


Stabilizer Bar Bushings

Propshaft Yoke